Advantages And Disadvantages Of Automation In Garment Manufacturing

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Presently, garment product is extremely personnel subject in addition to thus cost intensive. The role of automation in garment manufacturing provides several benefits too helps the industry to make competitive reward together with produces adept lineament product at lower toll. The automation procedure besides suffers from drawbacks, which are discussed in the next section.

 garment production is extremely personnel dependent and therefore cost intensive Advantages and Disadvantages of Automation in Garment Manufacturing
Fig: Automation inward garment manufacturing

Advantages of Automation inward Garment Industry:
There are several benefits of using automatic tools as well as equipment inward garment manufacturing, which are mentioned below:

ane. Increase in productivity: Automation increases the productivity by increasing the efficiency of the process. When the task is performed by a undertaking, at that place are chances of fault, reduced efficiency due to fatigue, as well as the breaks taken past the worker. However, automated procedure of performing the chore eliminates these too increases the productivity.

2. Increased inventory turnover: As the productivity of the manufacture increases, the cloth turnover likewise increases. With manual operations the raw materials, cutting components, together with semifinished components accept to wait longer to get converted into the concluding garment. Hence, with automation increased inventory turnover is achieved.

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iii. Improvement in character: As mentioned above, automation leads to reduced total of fault of garments because of man intervention is eliminated. This leads to the products with less defects, improved quality, in addition to reduced rejection rates.

iv. Replacement of repetitive too monotonous work: Majority of the garment manufacturers purpose progressive packet organisation (PBS) of production. In PBS i worker performs a specific job in addition to passes to the other. Hence, the function becomes repetitive and monotonous for the worker. This tin atomic number 82 to fatigue too reduced efficiency. However, automation can assistance to avoid these as all these repetitive industrial plant are performed by the machine.

v. Reduction of variability amongst products too production batches: As the interest of project is reduced, the variability of the products produced past unlike workers is as well reduced. Similarly, the variability of the same product manufactured in unlike batches (manufactured over unlike times or in different industries) is too reduced.

half-dozen. Performing jobs beyond man capability: Automation can perform some jobs, which needs high skills of the undertaking. As today’sec garments are moving toward the integration of electronic devices as well as other gadgets, high science is needed many times to perform these operations. Automation tin can reach these objectives much easily.

vii. Reduction of straight man project costs and overheads: Automation helps to achieve increased productivity too efficiency. Automation likewise helps to perform the job of multiple operators. Furthermore, the require for preparation of workers for each new style as well as other lineament- related grooming is reduced. Hence, the cost of human being labor too undertaking overheads are reduced.

Disadvantages of Automation inward Clothing Industry:
Automation not only provides several advantages inwards garment manufacturing but also suffers from or so drawbacks (disadvantages), which are discussed bellow.

i. High initial cost of installation: The initial price of installing automated tools as well as equipment is high compared alongside the unit of measurement cost of garment. The cost of investment may live beneficial when the automation is applicable to many products over a catamenia.

ii. High price of enquiry as well as evolution: The price involved inward the research too evolution of automatic tools inwards garment industry is high. Therefore, it may accept long time to realize the benefits together with price savings from automation.

3. Security threats: As the automatic systems lack news, it is common to encounter errors when in that location is an unexpected change from the normal functioning or difference from the immediate scope. The automated subsystems cannot employ the full general principles for simple logic to solve common problems.

four. High toll of maintenance: Automated equipment need especial spare parts likewise, to repair in addition to skilled people to do the repair in addition to maintenance. Hence, the toll of tending too maintenance volition live higher compared alongside the normal machineries.

v. Unexpected product delays: This situation volition arise when the automated equipment malfunctions or ceases to office. As it will accept longer time to repair the automatic equipment, at that place volition be production delays. The whole production line of work will be suffered in instance of mal- or nonfunctioning of automatic equipment.

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half-dozen. Limited scope: Automation cannot be extended to all the processes involved in garment manufacturing. Some processes are difficult or more expensive to automatize. Fabric flexibility, proper alignment of 2 components joined together, right tension during sewing, as well as slippage of cloth during garment manufacturing are close to of the factors that boundary the scope of automation inward garment manufacturing.

7. Lack of flexibility: Automation is non a flexible in addition to convertible procedure inward product of wear. Garment manufacturing demands more flexibility equally there are many fashion together with size changes inward a short time. Automation should permit the switching of product line of work from 1 to the other without much hassle. The purpose of digital electronics is helping to reach more accuracy as well as flexibility in the product job.

vi. Unemployment: Many workers may lose their jobs because of automation every bit automatic equipment can perform the chore done past multiple workers. Hence, the workers doing the job will be at the gamble of losing their jobs past automation. However, at that place volition live some new jobs emerging because of the automation, which will furnish exercise. Influenza A virus subtype H5N1 recent study published by the International Labour Organization revealed that nigh 88% of workers in Kingdom of Cambodia’second cloth, vesture, together with footwear manufacture are at high chance of losing their jobs because of automation. Various advanced technologies such as 3D printing, CAD, 3D trunk scanning, too robotics application are the potential areas that ask less people. Similar problems will live faced by the garment manufacturers inwards many other developing countries. The purpose of automatic cutting equipment together with the increased use of robots inward sewing (or sewbots) will be the virtually influencing areas. Several manufacturers in the Europe, the U.S.A., and People’s Republic of China are facing the problem. Although there is no immediate threat inwards Association of Southeast Asian Nations region, it will bear on more than amongst increased automation.

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  1. Automation and Process Control in Textile Industry
  2. Automation inward Apparel Manufacturing Industry
  3. Future Trends of Automation in Garment Manufacturing
  4. Global Scenario of Automation in Garment Industry
  5. CAD Software inwards Garment Industry
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References:

  1.  Automation inward Garment Manufacturing by by Rajkishore Nayak Rajiv Padhye
  2. Garment Manufacturing Technology by Rajkishore Nayak Rajiv Padhye
  3. http://www.fibre2fashion.com/manufacture-article/5913/automation-inward-dress-industry
  4. Application of robotics inward garment manufacturing by Thomas Gries as well as Volker Lutz

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